Learning Outcomes

Introduction to OEE

Important Terms & Optimal Practice for an OEE Program

Lesson Summary

In this module, you will be introduced to Overall Equipment Effectiveness (OEE). You will learn the factors affecting OEE and guidelines to minimize these effects. In addition, OEE framework is explained and illustrated through examples. You will also learn important terms related to the management of OEE. Moreover, the OEE program's optimal practices are discussed, followed by OEE practices for improvement and comparative analysis.

Analysis of Different Operational Situations in OEE

Calculation Methods for OEE & Improvement

In this module, you will learn how different operational situations are handled in OEE and the issues behind OEE losses. You will also learn the methods used to collect data related to OEE loss and a methodology for conducting OEE loss analysis. In addition, you will learn how to calculate OEE together with the time loss model and the Pareto chart. A case study is also discussed involving issues caused by pipe blockages in a factory. OEE essentials are also covered in this module.

Overall Equipment Effectiveness (OEE) - Productivity Enhancement - Course Assessment

In this free online course, learn about overall equipment effectiveness (OEE), its measures and a real case study.

Overall Equipment Effectiveness (OEE) - Operational Productivity Enhancement

This free online course on overall equipment effectiveness (OEE) explains OEE from a practical viewpoint. You will be able to learn the formulae, losses and essential terms of OEE. Moreover, the management of operational situations, along with the data collection methods and OEE baseline, are discussed. Different application-related discussions are presented. This course will provide you with the knowledge to start improvement initiatives.

OEE is a renowned operations improvement tool for a workplace with equipment, staff and production targets. OEE is an acronym for ‘overall equipment effectiveness’ and is a methodology employed to analyze and minimize the downtime of operational equipment. There are different interpretations of OEE, starting from the basic discussion on three variables: availability (maintenance performance), number of outputs (production performance) and the number of good products (quality performance). In reality, however, the implementation and improvement initiatives are not that simple. In this free online course, you will learn not only the fundamentals of OEE but also industrial practices, different methodologies and a real case study with calculations and improvement initiatives that will enhance your knowledge of OEE and understanding of how activities are performed in a real situation. The course begins by introducing OEE, the basic formulae and general losses in an operational situation. Then it discusses the essential guidelines to minimize losses and some important manifestations regarding the OEE framework.
The material then describes important terms such as ‘minor unrecorded stoppages, ‘reduced speed’, ‘rejects and rework’, ‘startup and yield’, ‘planned downtime’, ‘no demand’ and so forth. Then it discusses the optimal practices for OEE and clarifies some misconceptions regarding its application, a case comparison with the same OEE levels, and some important explanations on incorrect measurements of OEE. The course then unveils, in a separate module, the management of different operational situations, describing types of operational situations, the stages of operations, types of issues behind OEE losses, practical realities of planned downtime, methods to collect data for OEE, and loss analysis. You then study a team's importance in accomplishing the improvement work; some of the team types are the continuous improvement team, process improvement team, and patrons. The material elaborates on the importance of establishing OEE baselines for improvement while doing the initial analysis.
The last topic discusses high-level OEE calculations and OEE calculation using loss time analysis, with the help of a real case study and not just formulae. The case study calculation simplifies the learning process for learners to understand both ways of calculation and realize the importance of loss time analysis used for improvement initiatives. The improvement initiatives are presented after calculations on the case study, and are based on one of the important quality analysis tools, Pareto analysis. The two Pareto analysis levels provide a clear idea of how an organization can incorporate an improvement based on the baseline calculation of OEE. Finally, the improvement and impact on OEE are discussed after the two-level Pareto analysis. You will grapple with OEE automation consideration and selecting the ideal software for a workplace having machinery. The material further enhances the software selection discussion with the OEE data capture model and discusses false data confusion. This course comes with module-level lesson summaries along with module-level assessment questions.

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Introduction to Manual Handling

Manual Handling Injuries and Prevention

Manual Handling Risk Assessments

Manual Handling Legislation

The Maximum Weight You Can Lift

Risk At Work

Good Handling Technique

In this module, we will be going through the tips, techniques, and risks associated with transporting material manually. A detailed guide on the risks associated with manual handling and how to prevent injuries shall be provided. The role of legislation and incorporating the proper technique while transporting heavy materials will also be examined.

Fundamentals of Manual Handling - Course assessment

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Fundamentals of Manual Handling

This health and safety course examines the basic concepts associated with the lifting of heavy objects in the workplace and explains how to make manual handling as safe as possible. Poor lifting techniques lead to many injuries each year so we outline the rules, regulations and techniques that ensure that both employers and employees can safeguard themselves from harm. If your work involves manual handling, enrol now to learn how to manage risk.

Introduction to Security Management

Organisational Security Management

Security Risk Analysis and Risk Reduction

Physical and Information Security Protection

Business Resilience and Crisis Management

Cyber Security and Fraud Prevention

Security Investigations and Threat Awareness

Laws and Regulations

In this module we will learn the basic functions and role of safety management. We will explore the concepts of responsibility, authority, and accountability in safety management. We will then learn about some of the key functions that protect an organization from all types of risks, threats, and fraud.

Course assessment

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Security Management

This course introduces us to the essential functions and role of safety management. We will examine the organisational structure of safety management and the organisational principles. We will then learn about crucial functions that protect an organisation from all types of risks, threats and fraud. Then, we will explore the importance of physical security and the role of information security protection in organisations.

Introduction to Crisis Management

Preparing for a Crises

Responding to and Recovering From Crises

In this module, you’ll be introduced to the concept of crisis, its various forms, and its impact on organisations. You’ll learn how to identify potential threats, develop contingency plans, and establish response teams. You’ll be guided through the key elements of crisis communication, including strategies for recovery and post-crisis evaluation.

Course Assessment - Introduction to Emergency Crisis Management

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Introduction to Emergency Crisis Management

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Introduction to Food Allergies

Allergen Management in Food Preparation

Communicating Allergen Information

Developing Allergen Management Plans

In this module, you will learn what food allergies and food intolerances are. The lessons discuss how to identify food allergens and prevent cross-contact during food handling and storage. You will understand allergen labelling regulations, how to communicate allergen information, and first aid protocols in the case of allergic emergencies.

Course assessment - Food Allergen Awareness

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Food Allergen Awareness

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History of Food Safety Management Systems

Publication of ISO 22000:2018

Important Definitions in ISO 22000:2018

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Leadership Role and Context of Organization

Risk Management and Support Provision

Operations Management

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Monitoring, Measurement, Analysis and Evaluation

Internal Audits and Management Reviews

Improvement

This module explains the Check part of the standard which is performance evaluation. This module enlightens performance evaluation at operational level which covers monitoring, measurement, analysis, and evaluation. Also this module describes Performance evaluation at management system level which covers internal Audits and management Reviews. Finally this module incorporates explanation on continual improvement.

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ISO 22000:2018 - Elements of Food Safety Management System (FSMS)

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Introduction to Facilities Management

Duties of a Facility Manager

In this module, you will learn about the various aspects of facilities management and will be apprised of all the necessary information a facilities manager should know to be able to carry out several duties successfully. Upon that, you will also learn about the legal considerations attached to various departments in a facility.

Facility Management - Maintenance and Repairs - Course Assessment

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Facility Management - Maintenance and Repairs

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Introduction to Risk Assessment

The Three Processes of Risk Assessment

Identifying the Organizational Hazards

This module presents discussions on important aspects of organizational risk assessment and control in the workplace. Through this module, you will be able to define risk assessment and its importance. Moreover, you will also learn about the reasons for conducting this assessment along with its goals. Lastly, hazard identification is also given.

Risk Assessment & Control - Health & Safety - Course assessment

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Risk Assessment & Control - Health & Safety

This short course is designed to teach its enrollees the importance of conducting a risk assessment as part of organizational health and safety management. It discusses various aspects of risk assessment, such as its essential steps, the reasons for conducting a risk assessment and the goals. The course also contains sufficient learning material on hazard identification and the method of ranking these risks.